mini power provides: ? extra narrow widths of 22.5, 45, and 67.5 mm (0.886, 1.772, and 2.657 in.) ? global use due to a wide range input ? a high level of operational safety in complex global networks ? reliable startup of heavy loads due to power boost the reliability of a power supply determines the av ailability of individual components in a system and whether complex systems can function safely. the globalization of markets increases the demands placed on the power supply. a wide range input and a high level of availability are required. these requirements are met by mini power. 1. short description mini power is the extra narrow power supply, which is available in widths of 22.5, 45, and 67.5 mm (0.886, 1.772, and 2.657 in.). in addition to a 24 v version with output currents of 1 a, 2 a, and 4 a, special voltages are also available with 5 v/3 a, +/-15 v/1 a, and 10 - 15 v/2 a. reliable startup of heavy loads is ensured by a power reserve of up to 100% - the power boost. the high level of operational safety is also ensured in complex global networks. mini power also operates in applications where static voltage dips, transient power supply failures or phase failure are common. large capacitors ensure mains buffering of more than 20 ms at full load. 2. area of application mini power can be used globally due to the consistent provision of a wide range input. in this way, your entire system can be tested at any production location in the world and can be delivered to any location in the world without faulty switching of the input voltage. this reduces storage costs and logistical effort. an international approval package including ul 60950 for it equipment and ul 508 for industrial control equipment enables the device to be used globally. po wer supply, primary switch mode, narrow design mini-ps-100-240ac/10-15dc/2 headquarters: ? phoenix contact gmbh & co. kg ? flachsmarktstra?e 8 ? 32825 blomberg ? germany phone +49 - 52 35 - 30 0 ? fax +49 - 52 35 - 34 12 00 ? www.phoenixcontact.com local contact: www.phoenixcontact.com/salesnetwork
phoenix contact page 2 of 8 solid e xible torque [mm 2 ]a wg [nm] [ib in.] input 0.2 - 2.5 0.2 - 2.5 25 - 14 0.5 - 0.6 4.4 - 5.3 output 0.2 - 2.5 0.2 - 2.5 24 - 14 0.5 - 0.6 4.4 - 5.3 description po wer supply , primary switch mode, narrow design te c hnical data input data 1 nominal input voltage input voltage range f requency current consumption (for nominal values) inrush current limiting/i 2 t (+25c [+77f]) mains buffering for a nominal load (typical) switch-on time after applying the mains voltage tr ansient surge voltage protection input fuse, internal recommended fuse output data 2 nominal output voltage u n /tolerance setting range for the output voltage output current during convection cooling and nominal values power boost i boost (t = 2 min., typical) nominal output current i n -25c to +60c (-13f to +140f) -25c to +40c (-13f to +104f) derating short-circuit current limit startup of capacitive loads system deviation on: load change static 10 - 90% load change dynamic 10 - 90% input voltage change 10% maximum power loss no load/nominal load level of ef ciency (typical) response time u out (10% - 90%) residual ripple/switching peaks (20 mhz) can be connected in parallel internal surge voltage protection signal output data led (u out > 0.9 x u n = led permanently on) mini-ps-100-240ac/10-15dc/2 1 ac u u t ype order no. pcs . pkt. mini-ps-100-240ac/10-15dc/2 29 38 75 6 1 100 - 240 v ac (wide range input) 85 - 264 v ac 90 - 350 v dc 45 - 65 hz 0 hz 0.4 a (120 v ac)/0.2 a (230 v ac), approximately < 20 a/< 1.7 a 2 s, typical > 20 ms < 1 s input lter 2 at (device protection) circuit breaker 10 a or 16 a characteristic b (en 60 898) 12 v dc/1% (default) 10 - 15 v dc 2.3 a ( u out = 10 - 15 v dc) 2 a ( u out = 10 - 15 v dc) 2.3 a ( u out = 10 - 15 v dc) f rom +60c (+140f), 5% per kelvin < 3.4 a unlimited < 1%, typical < 3%, typical < 0.1%, typical 1 w/7 w 86% (for 230 v ac and nominal values) < 100 ms, typical < 100 mv pp (for nominal values) to increase redundancy and power ye s, limited to 20 v dc, approximately green led 99 mm (3.898 in.) 45 mm (1.772 in.) 114.5 mm (4.508 in.) po wer supply, primary switch mode, narrow design ? mini-ps-100-240ac/10-15dc/2 3. technical data 7
phoenix contact page 3 of 8 po wer supply, primary switch mode, narrow design ? mini-ps-100-240ac/10-15dc/2 general data insulation voltage: input/output approval package safety transformers for switched-mode power supply units electrical safety (of it equipment) industrial control equipment equipping high voltage installations with electronic equipment safety extra-low voltage safe isolation protection against dangerous shock currents, basic requirements for safe isolation in electrical equipment limitation of harmonic line currents mounting position can be mounted with spacing - vertical - horizontal degree of protection class of protection mtbf housing version dimensions (w x h x d) w eight climatic data ambient temperature operation storage humidity vibration according to iec 68-2-6 shock according to iec 68-2-27 degree of pollution climatic category c conforms to the emc directive 89/336/eec and the low voltage directive 73/23/eec emc (electromagnetic compatibility) noise immunity according to en 61000-6-2: electrostatic discharge (esd) en 61000-4-2 3) housing contact discharge: air discharge: electromagnetic hf eld en 61000-4-3 2) housing f requency: field strength: f ast transients (burst) en 61000-4-4 3) input: output: surge current loads en 61000-4-5 3) input: output: conducted interference en 61000-4-6 2) i/o: f requency: u 0 : v oltage dips en 61000-4-11 3) input: simulation of r adiophone en 50204 frequency: field strength: noise emission according to en 50081-2: radio interference en 55011 radio interference en 55011 en 55011 corresponds to cispr11/en 55022 corresponds to cispr22 en 61000 corresponds to iec 1000 2) criterion a: normal operating characteristics within the speci ed limits. 3) criterion b: temporary adverse effects on the operating characteristics that the device corrects independently. 3 kv ac/(type test)/4 kv ac (routine test) en 61 558-2-17 en 60950/vde 0805 ul/c-ul recognized ul 60 950 u 1) ul/c-ul listed ul 508 1) en 50 178/vde 0160 (surge voltage category iii) pelv (en 50 178) selv (en 60 950) vde 0100-410 din vde 0106-101 according to en 61000-3-2 on horizontal ns 35 din rail according to en 50022 5 cm (1.969 in.) 0 cm ip 20 ? , (in closed control cabinets) > 500 000 h according to iec 1709 (sn 29 500) p olyamide pa, color green (45 x 99 x 114.5 mm [1.722 x 3.898 x 4.508 in.]) 0.25 kg, approximately -25c to +70c (-13f to +158f) (> +60c [+140f] derating) -40c to +85c (-40f to +185f) up to 95% at +25c (+77f), no condensation < 15 hz, amplitude 2.5 mm/15 hz - 150 hz, 2.3 g 30 g all space directions 2 (according to en 50 178) 3k3 (according to en 60 721) 1) ul approval for ambient tempertatunre up to +60 c (+140 c) requirements en 61 000-6-2 mini-ps-100-240ac/10-15dc/2 4 kv 8 kv > level 3 8 kv 8 kv 80 - 1000 mhz 10 v/m level 3 80 - 1000 mhz 10 v/m 2 kv asymmetrical 5) 2 kv asymmetrical 5) 4 kv (level 4) 2 kv (level 3) 2 kv asymmetrical 5) 1 kv symmetrical 4) 0.5 kv asymmetrical 5) 0.5 kv symmetrical 4) 2 kv (level 3) 1 kv (level 3) 0.5 kv (level 1) 0.5 kv (level 1) asymmetrical 5) 0.15 - 80 mhz 10 v level 3 0.15 - 80 mhz 10 v 30% reduction of the input voltage f or 0.5 periods see input data: mains buffering > 20 ms not required 900 mhz/1800 mhz 20 v/m class a 6) en 55011 (en 55022) class b 7) class a 6) en 55011 (en 55022) class b 7) 4) symmetrical: cable to cable 5) asymmetrical: cable to ground 6) class a: industrial application 7) class b: industrial and domestic applications u listed
phoenix contact page 4 of 8 1 1 1 1 ac input: input voltage 85 - 264 v ac frequency 45 - 65 hz (0.2 mm 2 to 2.5 mm 2 solid) (0.2 mm 2 to 2.5 mm 2 e xible) (25 - 14 awg) internal fuse 2 at recommended fuse 10 a or 16 a c.b./characteristic b 2 2 2 2 dc output: output voltage 12 v dc (default), can be set from 10 - 15 v dc using potentiometer 4 (0.2 mm 2 to 2.5 mm 2 solid) (0.2 mm 2 to 2.5 mm 2 e xible) (25 - 14 awg) the device is idling-proof and short-circuit-proof. 3 3 3 3 dc ok led 4 4 4 4 potentiometer 10 - 15 v dc 5 5 5 5 universal latching foot for en din rails 5. safety and warning instructions to ensure that the device can be operated safely and all functions can be used, please read these instructions carefully. caution: never carry out work when the power is turned on, this is highly dangerous. figure 04 5 6 7 8 mini power l(+) n(-) nc nc ? ? in ac 100-240v out dc 10-15v 2a + + l nc nc n mini-ps-100-240ac/10-15dc/2 order no.: 29 38 7 5 6 u industrial control equipment 1fd3 listed approv als u information technology equipment power supply input output ac: 100-240v 50-60hz range: 85-264v 1.0-0.5a dc: 90-350v 1.0-0.5a 10-15v dc 1% 2a r e a d i n s t a l l a t i o n i n s t r u c t i o n s b e f o r e c o n n e c t i n g t o m a i n s www.interface.phoenixcontact.com tempera ture - 25 ? + ?? 60 c - 13 ? + 140 f ?5 dc ok 10-15v dc 2 1 3 5 4 po wer supply, primary switch mode, narrow design ? mini-ps-100-240ac/10-15dc/2 4. device view, connections, and control elements installation and startup m ust only be carried out by quali ed personnel. the relevant country-speci c regulations (e.g., vde, din) must also be observed. before startup it is particularly important to ensure that: ? the mains have been connected correctly and protection is provided against electric shock. ? the device can be switched off outside the power supply according to en 60950 regulations (e.g., by the line protection on the primary side). ? all supply lines have suf cient fuse protection and are the correct size. ? all output cables are the correct size for the maximum device output current or have separate fuse protection. ? suf cient convection is ensured. mini power is a built-in device. after installation the terminal area must be covered to provide suf cient protection against unauthorized access to live parts. this is ensured by installing the device in the control cabinet or distributor box. the device contains dangerous live components and high levels of stored energy.
phoenix contact page 5 of 8 po wer supply, primary switch mode, narrow design ? mini-ps-100-240ac/10-15dc/2 6. installation figure 05 5 6 7 8 mini power l(+) n(-) nc nc ? ? + + in ac 100-240v out dc 10-15v mini-ps-100-240ac/10-15dc/2 order no.: 29 38 75 6 u industrial control equipment 1fd3 listed approvals u information technology equipment power supply input output ac: 100-240v 50-60hz range: 85-264v 1.0-0.5a dc: 90-350v 1.0-0.5a 10-15v dc 1% 2a read installation instructions before connecting to mains www.interface.phoenixcontact.com temperature - 25 ? + ?? 60 c - 13 ? + 140 f 2 5 dc ok 10-15v dc ? ? + + mounting removal figure 07 6.1. mounting the power supply can be snapped onto all din rails according to en 50022-35. the device must be mounted horizontally (input terminal blocks facing downwards). installation dimensions to ensure suf cient convection, we recommend a minimum spacing of 5 cm (1.969 in.) to other modules above and below the device. installation depth 106 mm (4.173 in.) (+ din rail) figure 06 mini power l(+) n(-) nc nc ? ? + + in ac 100-240v out dc 10-15v dc ok 10-15v dc 50 mm (1.969 in.) 99 mm (3.898 in.) 199 mm (7.835 in.) 114.5 mm (4.508 in.) 50 mm (1.969 in.) 106 mm (4.173 in.) 45 mm (1.772 in.) mounting: place the module with the din rail guideway on the top edge of the din rail and then snap it downwards . removal: release the snap-on catch using a screwdriver and then detach the module from the bottom edge of the din rail.
phoenix contact page 6 of 8 po wer supply, primary switch mode, narrow design ? mini-ps-100-240ac/10-15dc/2 tn-s network tn-c network tt network 6.2. connection of various types of network: 100 - 240 v ac networks figure 08 it network + ln ? l n pe mini + ln ? l pen mini + ln ? l n mini +? mini l1 l2 l3 n pe l n +? mini l1 l2 l3 pen l n +? mini l1 l2 l3 n l n l1 l2 l3 pe + l ? n mini 5 6 7 8 mini power l(+) n(-) nc nc ? ? in ac 100-240v out dc 10-15v 2a + + l nc nc n mini-ps-100-24 0 order no.: 29 3 8 power sup ply input output ac: 100-240v 50-60hz range: 85-264v 1.0-0.5a dc: 90-350v 1.0-0.5a 10-15v dc 1% 2a dc ok 10-15v dc 2 2 2 2 1 1 1 1 figure 09 a suitable fuse must be tted for dc applications. if the internal fuse is blown, this is most probably due to a device fault. in this case, the device should be c hecked in the factory. connection cable: the device is equipped with combicon connectors. this reliable user-friendly connection method enables quick device connection and safe isolation of the electrical connection, if required. only operate connectors when the power is s witched off. the following cable cross sections can be connected: for reliable and safe-to-touch connection: strip 7 mm (0.28 in.) from the connector ends. 6.3. input ( 1 1 1 1 , figure 9) the 100 - 240 v ac connection is made using screw connections l and n. the device can be connected to single-phase ac networks or to two external conductors for three-phase networks (tn, tt or it network according to vde 0100 t300/iec364-3) with nominal voltages of 100 - 240 v ac. protecting the primary side the device must be installed according to the speci cations of en 60 950. it must be possible to s witch off the device using a suitable disconnecting device outside the power supply. note that an all-pole disconnecting device must be provided for two-phase operation using two external conductors for a three-phase network. for example, primary side line protection could be used. additional device protection is not required, as an internal fuse is present. recommended fuse: circuit breaker 6 a or 10 a, characteristic b (or equivalent). solid [mm 2 ] flexible [mm 2 ] aw gt orque [nm] [ib in.] 1 1 1 1 input: 0.2 - 2.5 0.2 - 2.5 25 - 14 0.5 - 0.6 4.4 - 5.3 2 2 2 2 output: 0.2 - 2.5 0.2 - 2.5 25 - 14 0.5 - 0.6 4.4 - 5.3 7 mm (0.28 in.)
phoenix contact page 7 of 8 po wer supply, primary switch mode, narrow design ? mini-ps-100-240ac/10-15dc/2 i boost u out [ v ] i out [ a ] i n u n u out = 10 - 15 v 2 2.3 10 - 15 v figure 10 < 40c < 60c (104f) (140f) 6.4. output ( 2 2 2 2 , figure 9) the 10 - 15 v dc connection is made using the "+" and "?" screw connections on the screw connection 2 2 2 2 . protecting the secondary side: the device is electronic short-circuit-proof and idling- proof. in the event of an error, the output voltage is limited to a maximum of 20 v dc. it should be ensured that all output cables are the correct size for the maximum output current or have separate fuse protection. the secondary side cables should have large cross sections to keep voltage drops on the cables to a minimum. dc ok led the green dc ok led enables local function ev aluation in the control cabinet. 7. function 7.1. output characteristic curve (figure 10). the device can supply a nominal output current of 2 a up to an ambient temperature of 60c (140f). with an ambient temperature of up to 40c (104f) the device continuously supplies an output current of 2.3 a. at temperatures up to 60c (140f), the power boost provides a short-term output current of 2.3 a f or a few minutes. with high loads, the working point demonstrates the u/i characteristic curve shown in figure 10. on an overload or short circuit, the entire output current i boost is provided permanently at a reduced output voltage. once the overload or short circuit has been removed, the entire set secondary voltage is available again. the u/i characteristic curve ensures that both heavy capacitive loads and devices with dc/dc converters can be supplied by mini power in the input circuit without any problems. connected fuses are reliably tripped. the selectivity in your system con guration is ensured at all times. led on normal operation of the power supply led off a) the output voltage is 0.9 x u n . there is a secondary load short circuit or overload outside the power boost area. b) no mains voltage is present or there is a device fault.
phoenix contact page 8 of 8 7.2. temperature response the device can supply a nominal output current of 4 a up to an ambient temperature of 60c (140f). with an ambient temperature of up to 40c (104f) the device continuously supplies an output current of 5 a. at temperatures up to 60c (140f), the power boost provides a short-term output current of 6 a for a few minutes. the output power must be decreased by 5% per k elvin temperature increase for ambient temperatures above +60c (+140f). at ambient temperatures above +70c (+158f) or in the event of a thermal ov erload, the device reduces the output power to protect itself and returns to normal operation once it has cooled down. 7.3. parallel operation devices of the same type can be connected in parallel to increase both redundancy and power. the default setting does not have to be adjusted. to ensure symmetrical current distribution we recommend that all cable connections from the power supply to the din rail are the same length and have the same cross section. depending on the system, for parallel connection of more than two power supplies a protective circuit should be installed at each individual device output (e.g., decoupling diode or dc fuse). this means that in the event of a secondary device fault high return currents are avoided. 7.4. redundancy operation redundant connections are designed for supplying systems, which place particularly high requirements on operational safety. if a fault occurs in the primary circuit of device 1, device 2 automatically takes over the complete power supply without interruption and vice v ersa. f or this purpose, the power supplies to be connected in parallel must be large enough that the total current requirements of all loads can be fully met by one power supply. external decoupling diodes are required for 100% redundancy. 7.5. power increase the output current can be increased to n x i n where n is the number of devices connected in parallel. the parallel connection for power increase can be used to extend existing systems. a parallel connection is recommended if the power supply does not cover the current consumption of the most powerful load. otherwise, the loads should be divided over independent individual devices. a maximum of ve devices can be connected in parallel. po wer supply, primary switch mode, narrow design ? mini-ps-100-240ac/10-15dc/2 0 0 40 60 20 output current [a] u out = 10 - 15 v 2.3 2.0 ambient temperature [c] figure 11 + ? + ? ? + + ? = 2 a mini 10 - 15 v/ 2 a mini 10 - 15 v/ 2 a figure 12 + ? + ? ? + + ? = 4 a mini 10 - 15 v/ 2 a mini 10 - 15 v/ 2 a figure 12 ? phoenix contact 09/01/04 tnr: 5156027-00 http://www.phoenixcontact.com
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